At Richard Herrmann Associates Ltd, we pride ourselves on helping building owners ensure the safety and longevity of their structures. Recently, we visited a precast concrete product manufacturing plant where the primary structural steelwork was suffering from extensive corrosion. The severity of the damage was alarming—some steel beams had completely rusted through, leaving the building’s structural integrity in a critically unsafe condition.
Identifying the Problem

Upon arrival, our team conducted a thorough inspection of the facility’s support structures. It quickly became evident that years of exposure to moisture and harsh environmental conditions had severely compromised the steelwork. In some areas, beams had deteriorated to the point where they could no longer provide adequate support. This not only posed a significant safety risk to workers and equipment within the facility but also raised concerns about potential structural failure.
Assessing the Risks and Providing Solutions
Once we identified the extent of the corrosion, we informed the facility’s management about the urgent safety implications. Structural failure in a working environment can lead to catastrophic consequences, including injuries, production downtime, and costly emergency repairs. We provided a comprehensive report outlining the risks, the underlying causes of the corrosion, and a recommended course of action for remedial work.
Why Regular Structural Inspections Matter
This case serves as a strong reminder of why routine structural inspections are essential for industrial buildings, particularly those exposed to harsh conditions. Corrosion can often go unnoticed until it reaches a critical stage, leading to expensive and disruptive repairs—or worse, structural failure.
At RHA, we offer expert structural inspections to identify and address potential risks before they escalate. Whether you own an industrial facility, a warehouse, or any other industrial or commercial building, our team can assess the condition of your structure, provide professional advice, and recommend cost-effective remedial solutions.
For more information on our structural engineering services, get in touch with us at www.rhaconsult.co.uk or on 01480 455179.
Comments